Horizontal V Grooving Machine

RAS series Horizontal V Groover Machine base and beam are designed with frame structure. The working table is made of 60mm Q345 low-alloy high-strength structural steel. The frame is made of Q235 steel plate. The machine tool has good overall rigidity and durability.
The bed is tempered with natural gas to eliminate welding stress and reduce equipment deformation. Sandblasting guarantees excellent paint finish.
RAS Horizontal V Groover Machine adopts precision copper gear and helical rack drive, supplemented by Taiwan Shangyin roller heavy-duty linear guide. The moving speed can be adjusted by frequency conversion, and the cutting process is smooth and efficient. The first-level transmission of the motor is driven by a V-belt. Due to the tensile force of the V-belt, the impact force during emergency stop and rapid return is reduced, which ensures the flexible operation of the equipment and extends the service life of the equipment.
The RAS Horizontal V Groover Machine uses a SFSR Silent Ball Screw and a QH Silent Rail to ensure high accuracy.
The RAS Horizontal V Groover Machine is fixed by Hydraulic clamping system, which can fast groove and guarantee strong clamping. Hydraulic clamping prevents plate crushing.
The RAS Horizontal V Groover Machine uses four cutters to machine “V” grooves, so the cutting amount is evenly distributed, reducing deformation of the machined part. And the optional micro cooling system can prolong the service life of the tool and reduce the production cost.
The RAS Horizontal V Groover Machine can be machined both longitudinally and laterally, and has a process to achieve the “front and back” processing function of the plate.
With this V Groover Machine, you can do it with only the input keyboard and processing program. According to different operators and materials, the knob can be used to adjust the processing speed, which is convenient for the operators.
The status of the process in processing can be understood through the display. Sensors are used to ensure the safety of operators.
The alarm message appears on the display when the equipment is abnormal, which is easy to repair.
When using the V Groover Machine to process, only labor is required for the placement and removal of the workpiece, so labor can be saved.
The RAS Horizontal V Groover Machine table has a self-healing function. During use, customers can plan the table according to their own requirements to ensure processing accuracy.

STANDARD COMPONENTS

CNC system – BECHKOFF , Germany
Servo motor – Panasonic , Japan
Hight-Precise Ball Screw-HINWIN ,Taiwan
Hight-Precise Linear Guide Rail-HINWIN ,Taiwan
Gear-rack drive-YYC,Taiwan
Touching Ball Bearing -NSK-Japan
Grooving Cutter-KORLOY,Korea
Electrical Element-AIRTAC-Taiwan
Air Cylinder-AIRTAC-Taiwan
Power Cable-IGUS,Germany

OPTIONAL

Blade with different material for cutting mild steel, brass, aluminum etc.

Fuselage and arross beam

Horizontal.Both the fuselage and arross beam of Horizontal V-Grooving machine adopts frame structure design,workbench is made of 60mm low alloy and high strength steel,rather than frame is Q345 steel,not only rugged but also durable.

The fuselage

The bed of the gantry grooving machine adopts natural gas tempering to eliminate welding stress and reduce equipment deformation.Through sandblasting treatment, to ensure a good paint effect.

Control system

15-inch CNC touch control display
Acceleration and deceleration
response time: 0.5US
With a fallback function
PLC interrupt function: scan time is
fixed to 10ms
Avoid crashing
You only need to use the keyboard and the processor to enter data to complete the slot.
According to the different materials, you can use the knob to adjust the processing speed, easy to operate.
Processing can be monitored through the display.When an exception occurs on the v-grooving machine, an alert is displayed on the screen and is easy to repair.

Knife rest & workbench

The tool rest moving device adopts SFSR static ball screw and QR ball screw, with high precision.
Surface wear can automatically repair the surface, improve the accuracy of the machine.

Head & blade

The grooving machine uses four knives to process the “V” groove, so the cutting quantity is evenly distributed to reduce the deformation of the workpiece.
The blade is imported from Korea to ensure the life of the blade.
White steel knife grooves common steel plate and copper plate aluminum plate.
Alloy blade grooves stainless steel.

Cylinder & tubing

Sealing Ring :NOK-Japan
Tube connector:EMB-Germany

Hydraulic System

Hydraulic Valve Group : YUKEN-Japan
Hydraulic Pump:YUKEN-Japan

Other elements

Taiwan HIWIN Linear Guide

Taiwan YYC Gear Race

Press Foot

Pneumalock

Technical Parameters

Model			RAS-3212	RAS-3215	RAS-4012	RAS-4015
Machining Capacity	Plate	Material	STS-304 & Q235	STS-304 & Q235	STS-304 & Q235	STS-304 & Q235
		Length	3200mm	3200mm	4000mm	4000mm
		Width	1250mm	1500mm	1250mm	1500mm
		Thickness	0.6mm-6mm(Metal sheet Flatness<3mm)	0.6mm-6mm(Metal sheet Flatness<3mm)	0.6mm-6mm(Metal sheet Flatness<3mm)	0.6mm-6mm(Metal sheet Flatness<3mm)
		Minimum Edge	8mm	8mm	8mm	8mm
CNC Specifics	Control Type		4-axes CNC Control（Y1、Y2、Z)	4-axes CNC Control（Y1、Y2、Z)	4-axes CNC Control（Y1、Y2、Z)	4-axes CNC Control（Y1、Y2、Z)
	Display		10-inch High Definition Color Display	10-inch High Definition Color Display	10-inch High Definition Color Display	10-inch High Definition Color Display
	Memory Capacity		20-groups, 112 lines/group（Expandable by adding SD Card )	20-groups, 112 lines/group（Expandable by adding SD Card )	20-groups, 112 lines/group（Expandable by adding SD Card )	20-groups, 112 lines/group（Expandable by adding SD Card )
	Transmission Way		Ball Screw/Linear Guide Rail/Gear and Rack	Ball Screw/Linear Guide Rail/Gear and Rack	Ball Screw/Linear Guide Rail/Gear and Rack	Ball Screw/Linear Guide Rail/Gear and Rack
Machining Speed	Crossbeam Forward-cutting(X-axis)		60m/min（Adjustable）	60m/min（Adjustable）	60m/min（Adjustable）	60m/min（Adjustable）
	Return Stroke(X-axis)		60m/min	60m/min	60m/min	60m/min
	Cutter Holders(Y1&Y2-axes)		20m/min	20m/min	20m/min	20m/min
	Cutter Holder(Z-axis)Up and Down		20m/min	20m/min	20m/min	20m/min
Machining Precision	Crossbeam(Y-axis) Precision		0.01mm	0.01mm	0.01mm	0.01mm
	Crossbeam(Y-axis) Max.Travel		1250mm	1250mm	1250mm	1250mm
	Cutter Holder(Z-axis) Precision		0.01mm	0.01mm	0.01mm	0.01mm
	Cutter Holder(Z-axis) Max. Travel		50mm	50mm	50mm	50mm
Driving Way	Crossbeam(X-axis)		5.5 KW Servo Motor	5.5 KW Servo Motor	5.5 KW Servo Motor	5.5 KW Servo Motor
	Z-axis		1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor
	Cutter Holders(Y1&Y2-axes)		1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor
Clamping Mechanism	Pneumatic System		0.3-0.6Mpa	0.3-0.6Mpa	0.3-0.6Mpa	0.3-0.6Mpa
Outline Dimension	Length		5200mm	5200mm	6000mm	6000mm
	Width		2380mm	2680mm	2380mm	2680mm
	Height		1580mm	1580mm	1580mm	1580mm
	Weight		7200KG	83000KG	8000KG	111000kg
Worktable Flatness			±0.02mm/m	±0.02mm/m	±0.02mm/m	±0.02mm/m

Function Effenct

A selection of architectural applications for V-Grooving and folding

Hotel and restaurant detailing

V-Grooved and folded stainless steel creates the appearance of solid brass bar detail.

Exterior cladding detail

These decorative exterior panels are created using V-Grooved and folded PVD coloured stainless steel in Bronze. The edge-folds give depth and the look of a solid material.

Elevator interiors

This elevator cab interior is created from panels with V-Grooved and folded edges.

Wall cladding systems

Cladding panels are V-Grooved and folded to create a depth to wall panels. For close butting-up the V-Grooving and folding allows for a visually seamless effect.

Elevator entry areas

Button panels, cladding panels and trims are created from V-Grooved and folded metals.

Plate Rolling Machine