Vertical V Groover Machine

HRK V Grooving Machine is specially used in top-grade architectural decoration industry, which consists of worktable, beam and sliding framework. Back gauge (Y-axis) is equipped with servo motor, ball screw and liner guide. Hydraulic clamp will hold plate move forward/backward with high accuracy. V-groove cutting along the top beam (X – axis) is driven by inverter gear motor, cutting speed adjustable. The blade holder up and down (Z-axis), depth of V-groove, is controlled by servo motor, can reach high accuracy. Hydraulic front clamping system and spray cutting cooling system can make the cutting slot even and smooth.

● HRK-type v groove machine is an upgrade of the traditional V groover, the machine has all the advantages of conventional models, but also combines the latest international V cutting machine technology, meet the actual needs of domestic customers.

● HRK-type V groove machine with automatic back gauge feeding structure, beams fixed and working table can be replaced, completely solve the problem of the worktable surface deformation, ensuring the table surface flatness of ± 0.03mm. the .cutting accuracy is improved.

● extend the life of the V groover. Owing to the adoption of carbon tool steel table, hardness after quenching is up to HRC55-60, surface hardness is greater than the hardness of stainless steel plate. so table wear is less, and there are two faces can change. It completely solved the table deformation because of low hardness surface.

● improve work efficiency. Using powerful gear motor on V cutting, two high speed Four alloy cutter, max groove depth can be up to 1.2mm thickness. Cutting efficiency than conventional models increased by 5 times. It’s the most developed V grooving machine.

STANDARD COMPONENTS

CNC system – HUST , Taiwan
Servo motor – Panasonic , Japan
Hight-Precise Ball Screw-HINWIN ,Taiwan
Hight-Precise Linear Guide Rail-HINWIN ,Taiwan
Gear-rack drive-YYC,Taiwan
Touching Ball Bearing -NSK-Japan
Grooving Cutter-KORLOY,Korea
Electrical Element-AIRTAC-Taiwan
Air Cylinder-AIRTAC-Taiwan
Power Cable-IGUS,Germany

OPTIONAL

Blade with different material for cutting mild steel, brass, aluminum etc.

Taiwan Airtac Air valve

Water cups and oil cups are made of die-casting metal materials, which can prevent radiation and age, and can be used in open air for a long time;
This product can prevent most of the phenomenon that the cup cannot be used normally due to the high air pressure or plastic cup material problems;

Taiwan Hiwin linear guide

The linear guideway of Taiwan Shangyin is used to improve the accuracy of the machine tool.
Taiwan Shangyin linear guides can provide error compensation during height installation, thus making the equipment more accurate.

Taiwan Airtac valve

Sliding column structure, good sealing and sensitive response;
Three-position pneumatic valve has three intermediate functions to choose from;
Dual-head two-position air control with memory function;
The inner hole is processed by a special process, with low friction resistance, low starting air pressure and long service life;
No need for oil lubrication
Can integrate the valve group with the base to save installation space;

Taiwan YYC High Precision Rack

Taiwan YYC / KH high-precision rack and pinion are used to improve the accuracy of planing and increase the life of the machine.

Taiwan HUST Motor Driver

HUST drive systems can be combined with motion control solutions provided by automation control software.
HUST drive system is more suitable for highly dynamic multi-axis motion drive.

Taiwan HUST CNC A60 Control

15 inch CNC touch display
Acceleration / deceleration response time: 0.5US
With fallback function
PLC interrupt function: scan time is
Fixed at 10ms
Avoid collision

Knife holder

The tool holder uses a servo motor, which has a large moving torque, fast acceleration and deceleration, accurate positioning and high efficiency.

Safety equipment

Front safety light curtain protection to ensure workers’ safety during operation

Four blades

Four blades improve trough work efficiency

Machine body

The fuselage is clamped once in steel after welding and processed by the CNC pentahedron machining center as a whole. The internal stress is eliminated by heat treatment and annealing to ensure extremely high rigidity and machining accuracy
The position of the slot is controlled by servo numerical control, and the double screw is synchronously driven, and the positioning is accurate to ensure the parallel height.

Clamping device

Pneumatic clamping to avoid plate indentation

Machine back

The back of the machine adopts a safety fence, which complies with EU CE safety standards.

Technical Parameters

No.	Content	Required Parameter	Required Parameter	Required Parameter	Required Parameter
1	Model	HRK1250-3200	HRK1500-3200	HRK1250-4000	HRK1500-4000
2	Plate Thickness	0.4-6mm	0.4-6mm	0.4-6mm	0.4-6mm
3	Plate Length X Width	1250x3200mm	1500x3200mm	1250x4000mm	1500x4000mm
4	Grooving Speed/Speed is changeable or not	5M-70M/min ( The speed is changeable)	5M-70M/min ( The speed is changeable)	5M-70M/min ( The speed is changeable)	5M-70M/min ( The speed is changeable)
5	Feeding Speed	0.5-20M/min	0.5-20M/min	0.5-20M/min	0.5-20M/min
6	Min. Setting Unit in X-axis	0.01mm	0.01mm	0.01mm	0.01mm
7	Positioning Precision in X-axis	±0.05mm	±0.05mm	±0.05mm	±0.05mm
8	Min. Setting Unit in Y-axis	0.01mm	0.01mm	0.01mm	0.01mm
9	Positioning Precision in Y-axis	±0.05mm	±0.05mm	±0.05mm	±0.05mm
10	Min. Setting Unit in Z-axis	0.01mm	0.01mm	0.01mm	0.01mm
11	Positioning Precision in Z-axis	±0.03mm	±0.03mm	±0.03mm	±0.03mm
12	X-axis Motor Power	4.5KW	4.5KW	4.5KW	4.5KW
13	Y-axis Motor Power	1.5KW	1.5KW	1.5KW	1.5KW
14	Z-axis Motor Power	0.4KW	0.4KW	0.4KW	0.4KW
15	Workbench Planeness	±0.02mm	±0.02mm	±0.02mm	±0.02mm
16	Feeding Way	Back feeding	Back feeding	Back feeding	Back feeding
17	Workbench is replaceable or not	Replaceable ( Exchangeable as well )	Replaceable ( Exchangeable as well )	Replaceable ( Exchangeable as well )	Replaceable ( Exchangeable as well )
18	Workbench is quenched or not	Yes	Yes	Yes	Yes
19	Number of Cutter	4 PCS	4 PCS	4 PCS	4 PCS
20	Max. Depth for one-time Grooving	1.0mm	1.0mm	1.0mm	1.0mm
21	Max. Grooving Depth	3.0mm	3.0mm	3.0mm	3.0mm
22	Cooling Sprayer	Have	Have	Have	Have
23	Outline Dimension	500025002100mm	500027502100mm	580025002100mm	580027502100mm
24	Weight	9500kg	10200kg	10500kg	11200kg

Bending sample

A selection of architectural applications for V-Grooving and folding

Hotel and restaurant detailing

V-Grooved and folded stainless steel creates the appearance of solid brass bar detail.

Exterior cladding detail

These decorative exterior panels are created using V-Grooved and folded PVD coloured stainless steel in Bronze. The edge-folds give depth and the look of a solid material.

Elevator interiors

This elevator cab interior is created from panels with V-Grooved and folded edges.

Wall cladding systems

Cladding panels are V-Grooved and folded to create a depth to wall panels. For close butting-up the V-Grooving and folding allows for a visually seamless effect.

Elevator entry areas

Button panels, cladding panels and trims are created from V-Grooved and folded metals.

Plate Rolling Machine