Hydraulic Ironworker Introduction

1.Hydraulic Ironworker：

Hydraulic Iron worker is a kind of machine tool equipment that integrates metal cutting, punching, plate shearing, bending and other functions. It has the advantages of simple operation, low energy consumption, and low maintenance cost. It is a modern manufacturing industry (such as: Metallurgy, bridges, communications, electric power, military and other industries) the first choice for metal processing equipment. Hydraulic Ironworker is divided into hydraulic combined punching and shearing machine and mechanical combined punching and shearing machine.

A Station :Punching:

effective punching can be achieved with the machine, and stamping die is easy to be replaced.

B Station :Angle cutting:

you can cut several 90 ° and 45 ° angles with the help of special dies.

C Station :Bar cutting:

you can quickly cut the round bar and square steel, if you want to cut U-shaped, I-beam or T-profile section steel only by exchanging the cutting blade and the operation procedure is very simple.

D Station :

Metal Sheet Bending: it is very easy to fulfill the daily metal sheet bending work by making the bending moulds.

E Station :

Notching: The machine is equipped with a large-shaped slotting blade head, which can meet your general use, as to, special shaping blade head can be customized.

2.The scope of application of the Ironworker Machine:

Steel structure processing
Elevator car and parts processing
Trailer—spare tires, trailer hinges, plate hooks, inserts, and wall plates
Construction machinery industry—processing on belt conveyors and mixing stations
Agriculture and animal husbandry machinery industry-processing of threshing frame body and trailer body parts
Food industry machinery-slaughter equipment frame and parts processing
High and low voltage tower parts processing
Wind power equipment—parts processing on the stairs and pedals on the wind power tower
Machining-processing of building embedded parts/conveyor brackets and other parts that play a role in connection
Grain machinery-grain and oil equipment, starch equipment support, shell, small parts processing
Railway wagons/cars, crane parts processing
Channel steel, square steel, round steel, H steel, I-beam and other steel cutting, punching, bending

3.Features of hydraulic Ironworker

Using hydraulic transmission, the whole machine has a reasonable structure, light weight, low noise, lightness, reliability and overload performance.
The machine is equipped with punching station, channel steel and angle steel shearing station, thick plate shearing station, round steel and square steel shearing station, and angle cutting station as standard. Accessories such as punching large holes, sheet bending, channel steel punching, blinds and pipe cutting corners can be purchased.
Standard equipped with five workstations and dual hydraulic workstations. Can work independently at the same time. The machine does not need any horizontal adjustment, and can be used after it is placed in place. Optional CNC control system to increase automatic punching and cutting efficiency.
The machine adopts European top processing technology, and the machine frame is welded. After high temperature quenching treatment, the frame has high rigidity and high strength; the cutting tool is treated with special vacuum high temperature to extend its service life.
Equipped with a pipe cutting die, the pipe can be cut and beveled, with high efficiency, cost saving and beautiful cutting surface

4.Technical Parameters

Technical Specification				Q35Y-12	Q35Y-16	Q35Y-20	Q35Y-25	Q35Y-30	Q35Y-40	Q35Y-50
Punching Pressure(T)				35T	60T	90T	120T	160T	200T	250T
Depth of throat(mm)				115	300	355	400	600	600s	600
Standard Die	Punching	Dia.X Max.Thickness	mm	25X12	25X16	30X20	35X25	38X26	40X35	40X40
		Dia.X Thickness	mm	25X12	25X16	30X20	35X25	38X26	40X35	40X40
		Max.Diameter	mm	12	25	30	35	38	40	40
		Travel	mm	35	80	80	80	80	80	80
		Working Travel	mm	X18	X20	X25	X25	X30	X35	X40
		Throat Depth	mm	115	300	355	400	600	600	600
	Steel Bar	Round	mm	35	45	50	60	65	70	80
	Steel Bar	Square	mm	30X30	40X40	50X50	50X50	55X55	60X60	65X65
	Steel Angle	Angle Size	mm	86X86X8	125X125X12	140X140X12	160X1160X14	180X180X16	200X200X18	200X200X20
		Cutting Angle	°	50X50X5	50X50X5	50X50X5	60X60X6	60X60X6	100X100X10	120X120X10
		Angle Section	mm	5.5	5.5	6.5	9	11.5	12	12
	Slotting	Thickness	mm	100	126	160	210	280	300	320
		Width	mm	30	53	60	75	86	89	92
		Depth	mm	/	/	/	/	/	/	/
Optional Die	U-I Shaped Profile	Length	mm	100X100X8	125X125X12	140X140X12	160X160X14	180X180X16	160X160X14	180X180X16
	T-shaped Profile		mm	40X40X6	60X60X8	70X70X10	80X80X10	80X80X10	80X80X10	80X80X10
	I-Beam		mm	40X60X4	126X74X5	160X86X6	200X102X9	280X124X10.5	300X126X11	320X130X10
	V-Bending		mm	600	600	600	600	600	600	600
	V-Bending	Thickness	mm	4	10	15	20	26	33	40
Voltage			Kn	350	600	900	1200	1600	2000	2500
Motor Power			kw	4	5.5	7.5	11	15	18.5	18.5
Weight			Kg	1600	1900	2500	5200	6800	11000	14500
Outline Dimension(LXWXH)			mm	950X950X1800	1640X730X1770	1860X800X1990	2355X960X2090	2680X1040X2300	2970X1240X2350	3000X1440X2450

5. Technical regulations

Before driving, check whether the transmission parts of the punching and shearing machine and the connecting screws and pins of each part are loose. Whether the electrical grounding is intact.
Lubricate all parts before work, and start the trial run for two to three minutes, and then start work without any problems.
Overload is not allowed, and punching and shearing of quenched steel is strictly prohibited.
Wear gloves and labor protection equipment when working. Sandals and slippers are strictly prohibited.
When punching and cutting, always add oil to the punches to prevent the upper and lower punches from skewing.
Pay attention to the safety of your fingers when feeding the material, especially when the sheet material is not pressed by the presser foot at the end, punching and shearing are prohibited.
It is strictly forbidden to disassemble and proofread the cutting edge and punching die when driving. Don’t hit punches, shears and other parts with force.
Strictly control the specification range of the sheet material, and it is strictly forbidden to punch and cut when it exceeds.
The workplace must not accumulate other objects and a large amount of flushing materials, and must stop during adjustment and cleaning.
After the work is completed, shut down and cut off power in time to clean up the site.

6.Steps

Check the power supply, the voltage is stable, there is no lack of phase, and the leakage protector and air switch are intact.
Wiring, open the wiring cabinet of the combined punching and shearing machine, connect the wires, and close the cabinet door.
Step on the foot switch after powering on, and the machine has no action. Replace the power cords and check whether the emergency stop switch is turned on at the same time.
Connect the foot pedal switch.
When working, pay attention to turn off the power every time the mold is changed at work
Turn off the switch after finishing the work, turn off the main power switch, skim off the power cord, and clean up debris.

7.Maintenance

Operate strictly in accordance with the operating procedures.
Add lubricating oil according to the requirements of the lubrication chart every time before starting the machine. The oil should be clean and free of precipitation.
The shearing machine must be kept clean at all times, and the unpainted parts must be rust-proof grease.
The lubricating oil in the motor bearing should be replaced and refilled regularly, and the electrical part should be regularly checked for normal, safe and reliable operation.
Frequently check whether the V-belt, handle, knob, and buttons of the shears are damaged. If they are severely worn, they should be replaced in time, and the spare parts should be reported for supplement.
Check and repair switches, insurances, and handles regularly to ensure reliable operation.
10 minutes before the end of get off work every day, lubricate and scrub the machine tool to clean it.

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