Posts tagged: hydraulic ironworker machine

Advantages and basic operation of hydraulic ironworker machine

Hydraulic ironworker machine integrates intelligent mechanical equipment, mainly including metal cutting, steel plate processing, punching machine, and sheet metal bending. It is easy to use in the operation process, low energy consumption, low maintenance cost, and effectively saves the investment of assets. It is an ideal equipment for precision processing in intelligent processing industry; It is widely used in steel structure processing, hardware processing, grain machinery shell and large parts processing, thresher template support, trailer body mechanical parts processing, etc; There are many types of punching and shearing machines in the market, including hydraulic press combined punching and shearing machine, double hydraulic press combined punching and shearing machine, etc; The equipment is compact in structure, superior in performance, exquisite in appearance, convenient in use and safe in use;

In the operation process of the hydraulic ironworker machine, the first step is to check the switching power supply, and the next step can be carried out when the air switch is intact and the working voltage is stable; Next, open the equipment wiring cabinet for wiring, and then close the cabinet door tightly; Step 4: step on the foot switch. If the device doesn’t respond, switch the power supply of the switch when the emergency stop button is turned off; Then, the power needs to be cut off when the grinding tools are removed and replaced. Finally, after the work is finished, turn off the switching power supply and remove the slag.

Advantages and characteristics of hydraulic ironworker machine:

1. With hydraulic transmission, the whole machine has reasonable structure, light weight, low noise, light and reliable, and overload performance.
2. The machine is equipped with punching station, channel steel and angle steel cutting station, thick plate cutting station, round steel and square steel cutting station and corner cutting station. Optional purchase punching large hole, plate bending, channel steel punching, shutter and pipe corner cutting accessories.
3. Standard equipped with five stations and dual hydraulic workstation. Can work independently at the same time. The machine does not need any horizontal adjustment and can be used after it is placed in place. CNC control system is optional to increase automatic punching and shearing efficiency.
4. The machine adopts European processing technology, and the whole frame is welded. After high temperature quenching, the frame has high rigidity and high strength; The cutting tool is treated by special vacuum and high temperature to prolong its service life.
5. With pipe cutting die, the pipe can be cut and beveled, with high efficiency, cost saving and beautiful cutting section.

What is a hydraulic ironworker machine

Description

The hydaulic ironworker machine is a kind of machine tool equipment that integrates multiple functions such as metal cutting, punching, shearing, bending, etc. It has the advantages of simple operation, low energy consumption, and low maintenance cost. It is a modern manufacturing industry (such as: Metallurgy, bridges, communications, electric power, military and other industries) metal processing equipment of choice. Ironworker Machines are divided into hydraulic Ironworker Machines and mechanical Ironworker Machines, of which hydraulic type is the most widely used. The Hydraulic Ironworker Machine is generally suitable for processing small workpieces, and can work in multiple stations at the same time. The left foot switch individually controls the punching station, and the right foot switch controls the operation of other jobs at the same time.

Feature

The punching function is located at the left station of the Hydraulic Ironworker Machine and is controlled by the left foot switch. By changing different upper and lower molds, holes of different sizes and shapes can be punched. Each set of die has a certain life time, and the die needs to be replaced after the service life is exceeded. If the punching and shearing machine model is Q35Y-20, 20 is the maximum shearing thickness of 20mm.

The Hydraulic Ironworker Machine is widely used in:

1. Steel structure processing

2. Elevator and parts processing

3. Trailer—spare tire parts, trailer hinges, hooks, inserts, and wall plates

4. Construction machinery industry-processing on belt conveyors and mixing stations

5. Agriculture and animal husbandry machinery industry-threshing frame body, trailer body parts processing

6. Food industry machinery-slaughter equipment frame and parts processing

7. High and low voltage tower parts processing

8. Wind power equipment-parts processing on the stairs and pedals on the wind power tower

9. Machining-processing of building embedded parts, conveyor brackets and other parts that play a role in connection

10. Grain machinery-grain and oil equipment, starch equipment support, shell, small parts processing

11. Processing of railway wagons, automobiles and crane parts 12. Channel steel, square steel, round steel, H steel, I-beam and other steel materials cutting, punching, bending.

Operations

Before starting the machine, check whether the transmission parts of the punching and shearing machine and the connecting screws and pins are loose. Whether the electrical grounding is intact. 2. Lubricate the various parts before work, and start the trial run for two to three minutes before starting work without any problems. 3. Overload is not allowed, and punching and shearing of quenched steel is strictly prohibited. 4. Wear gloves and labor protection equipment when working. Sandals and slippers are strictly prohibited. 5. When punching and cutting, always add oil to the punch to prevent the upper and lower punch from skewing. 6. Pay attention to the safety of your }ngers when feeding the material, especially when the sheet material is not pressed by the presser foot at the end, punching is prohibited. 7. It is strictly forbidden to disassemble and proofread the cutting edge and punching die when starting up. Don’t hit punches, shears and other parts with force. 8. Strictly control the speci}cation range of the sheet material, and it is strictly forbidden to punch and cut when it exceeds. 9. The workplace must not accumulate other objects and a large amount of ~ushing materials, and must stop during adjustment and cleaning. 10. After the work is completed, shut down and cut off power in time to clean up the site.

Maintenance

1. Operate strictly in accordance with the operating procedures. 2. Add lubricating oil according to the requirements of the lubrication chart every time before starting up. The oil should be clean and free of precipitation. 3. The shearing machine must be kept clean frequently, and the unpainted part must be rust-proof grease. 4. The lubricating oil in the motor bearing should be replaced and re}lled regularly, and the electrical part should be regularly checked for normal, safe and reliable operation. 5. Frequently check whether the V-belt, handle, knob and button of the shearing machine are damaged. If they are severely worn, they should be replaced in time, and the spare parts should be reported for supplement. 6. Regularly check and repair switches, insurances, and handles to ensure reliable operation. 7. 10 minutes before the end of the day, lubricate and scrub the machine tool.